Revolutionizing Flare Monitoring with AI & Digital Twin Technology

Reduce emissions, optimize efficiency, and ensure compliance with real-time AI-powered monitoring.

Save Up to €1M from Fines

Potential savings from avoiding regulatory fines

€500K+

Per inspection with shutdowns, yearly manual costs range from €50K–€150K.

70%

Of flare events go undetected or unreported with manual checks. (Industry audits, 2022)

1 in 5

Major plant accidents involve flare malfunction or delayed detection. (OSHA case studies, 2021)

The Regulatory and Financial Risks FlareWatch Helps Companies...

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SUPPORT Industry Leaders

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Experience true real-time flare monitoring powered by ultra-fast image processing and AI-driven analytics.

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Achieve over 99% accuracy in calculating flare volume, smoke, and gas emissions — ensuring unmatched reporting precision.

Key Functional Module

Eye
Emissions Monitoring

Monitors combustion gases, flare stack emissions, and thresholds. ETS, IED, and Wet Milieubeheer compliant.

Water
Leak Detection

Identifies pressurized gas and liquid leaks using multi-sensor arrays. Supports VOCs, hydrocarbons, and cryogenic fluid detection.

Wrench
Corrosion & Structural

Detects material degradation and load-bearing anomalies. Supports ultrasonic, visual, and sensor-based inputs.

Solution

Industrial Applications

Engineered for oil & gas, petrochemical, LNG, power generation, and chemical processing industries.

Uncontrolled Emissions

Real-time detection and alerts ensure immediate corrective action.

Financial Risk Emissions

Automated, standards-compliant reporting with precise emissions tracking.

Safety Hazards

Detection of leaks, corrosion monitoring, and structural anomaly detection.

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Advanced Analytics & Simulation

Data Backup
Data Collection

Gather inputs from multiple sensor types across facilities.

Bard
AI Processing

ML models trained on historical and live plant data.

Analyze
Predictive Analysis

Anomaly prediction and failure forecasting.

Technology Lifestyle
Digital Twin

Models plant behavior under various operating conditions.

Competitive Advantage

Level 1
AI-Powered & Digital Twin Integration

While competitors like Flotek Industries offer flare monitoring solutions, Watchtower enhances operational efficiency by integrating AI-driven analytics and Digital Twin technology. This combination provides predictive maintenance capabilities, setting it apart from traditional monitoring systems.

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Comprehensive Compliance Automation

In contrast to existing solutions, Watchtower offers automated compliance tracking tailored to specific regulations such as the Industrial Emissions Directive (IED), Dutch Climate Act, and EU Emissions Trading System (EU ETS). This feature simplifies regulatory adherence and ESG reporting for companies operating within the EU and the Netherlands.

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On-Premise Deployment for Enhanced Data Security

While many competitors, including Baker Hughes with its flare.IQ technology provides cloud-based solutions, and Watchtower offers a fully on-premise deployment. This approach ensures maximum data control, catering to industries with stringent security and compliance requirements.

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Customizable and Scalable Solutions

Unlike standard offerings from companies such as Endress+Hauser, Watchtower provides modular and scalable solutions. This flexibility allows customization based on facility size, the number of flare stacks, and specific AI processing needs, ensuring cost-effectiveness and operational optimization.

FlareWatch is the first AI-driven flare monitoring platform developed in Iran and now expanding into global markets. It provides real-time emission tracking, predictive maintenance alerts, and compliance reporting for high-risk industries such as:

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Refineries
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Oil & Gas Facilities
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Petrochemical Plants
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Chemical Processing Industries
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Power Generation
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Thermal Power Stations